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PACKSTATIONAdvanced Solution

PACKSTATION

The Unitech Packstation represents an innovative breakthrough in manual palletizing of mixed packages and is revolutionizing the way warehouses manage palletizing and delivery to retail points.

See PACKSTATION in action

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Unitech Machinery

Packstation

For Manual Mixed Palletizing

The Unitech Packstation combines ergonomic case handling, state-of-the art stretch wrapping technology and automatic pallet handling to streamline the stacking of pallets with mixed product/packaging in distribution centers.

The Unitech Packstation represents an innovative breakthrough in manual palletizing of mixed packages and is revolutionizing the way warehouses approach palletizing and delivery to stores.

Packstation is flexible, fast and modular. We offer 3 versions of Packstation: for pallets, for roll containers (roll cages) and a combined version, with different configurations depending on the product/pallet flow.

Sistema Unitech Packstation

How It Works

01

Package Arrival and Stacking

Mixed cases arrive on a product conveyor at the Packstation. Cases are manually picked and placed in the correct position on the pallet. When a mixed layer is completed, the operator presses a button for lowering the pallet so the next layer of mixed products can be stacked.

02

Pallet Change and Wrapping

When the pallet is ready, the operator presses a button and the complete mixed pallet descends onto the wrapper. A new empty pallet is inserted into the stacking tube so the operator can continue stacking during the pallet change.

03

Conveying Systems and Empty Pallet Management

The full pallet is then transported to the outfeed position for the forklift to pick up. Empty pallets are loaded in stacks at ground level on the infeed conveyor. The empty pallet de-stacking system ("spider") picks one pallet at a time and feeds it to the waiting position, so that when a full pallet is completed the exchange takes place.

Technical Specifications

Electrical supply
400-480 Volt, 3 Ph., 50/60 Hz
Pneumatic supply
6 - 7 bar (90 - 100 psi)
Pallet change time
10 seconds
Maximum load capacity
1,500 kg (3,300 lb)
Controls
Siemens / Allen Bradley

Main Benefits

Increased throughput

for manual mixed palletizing: up to 3-4 times the regular productivity of an operator manually stacking mixed pallets manually

Stacking

is done in a safe and ergonomic way

Automatic pallet handling,

both for empty and full pallets, which reduces significantly the use of forklifts

Improved stretch wrapping quality

By wrapping with an automatic system, film usage is optimized and the overall load containment is increased

Easy to integrate

with automatic package sorting systems

Ability to stack taller pallets

compared to manual operations

Options and Accessories

ADDITIONAL CONVEYORS FOR COMPLETE OUTGOING PALLETS
MEZZANINE PLATFORM AROUND THE PACK-STATION (UPPER LEVEL)
SECOND FILM CARRIAGE FOR FASTER WRAPPING
UPGRADE TO FULLY AUTOMATIC SYSTEM WITH ROBOT/GRIPPER
STAIRS
ERGONOMIC STEP FOR FILM ROLL CHANGE

Want to know more about Packstation?

Our experts are available to help you find the ideal solution for your palletizing needs. Contact us today for a personalized consultation.

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